{"id":20391,"date":"2025-06-02T10:35:56","date_gmt":"2025-06-02T08:35:56","guid":{"rendered":"https:\/\/www.viscotec.com\/mx\/?p=20391"},"modified":"2025-06-02T10:39:29","modified_gmt":"2025-06-02T08:39:29","slug":"precise-and-flexible-topping-premium-fitness-bars","status":"publish","type":"post","link":"https:\/\/www.viscotec.com\/mx\/precise-and-flexible-topping-premium-fitness-bars\/","title":{"rendered":"Precise and Flexible Topping: Premium Fitness Bars"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; saved_tabs=&#8221;all&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;|auto|-32px|auto||&#8221; custom_padding=&#8221;0px||||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; min_height=&#8221;362.8px&#8221; custom_margin=&#8221;-2px|||||&#8221; custom_padding=&#8221;2px||21px|||&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<h3 class=\"wp-block-heading\" id=\"h-a-dynamic-production-environment-requires-innovative-dosing-technology\"><strong>A Dynamic Production Environment Requires Innovative Dosing Technology<\/strong><\/h3>\n<p>Dosing experts have long known: To achieve efficient dosing, rheological influences must be minimized as much as possible. With this goal in mind, the four-person team at ViscoTec tackled a project for an Austrian food company. The company produces fitness bars that are enhanced with a topping on the upper surface. For this specialized processing step, the company brought in ViscoTec to design, build, and commission a five-lane dosing system within approximately 18 months.<\/p>\n<h3 class=\"wp-block-heading has-medium-font-size\" id=\"h-precision-and-efficiency-a-challenge-at-100-000-mpas\">Precision and Efficiency: A Challenge at 100,000 mPas<\/h3>\n<p>With a viscosity exceeding 100,000 mPas, conventional piston pumps are not suitable for dosing these highly viscous toppings. They tend to create stringing effects, leading to material waste and quality issues \u2013 none of which are desired for this premium snack manufacturer.<\/p>\n<p>Another challenge for ViscoTec\u2019s engineers: Each batch contains bars of varying lengths. The dosing process must function seamlessly despite this variability while maintaining a consistent production speed to ensure continuous conveyor belt operation.<\/p>\n<h3 class=\"wp-block-heading has-medium-font-size\" id=\"h-advanced-control-technology-enables-an-efficient-solution\">Advanced Control Technology Enables an Efficient Solution<\/h3>\n<p>The topping is applied using a system based on the<a href=\"https:\/\/www.viscotec.de\/en\/technology\/endless-piston-principle\/\"><span>\u00a0<\/span>endless piston principle<\/a>. This allows for pulsation-free and gentle application in the automated bar production process. High repeatability and ultra-precise dosing with minimal dead space ensure consistently verifiable product quality.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px|||||&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.viscotec.com\/mx\/wp-content\/uploads\/sites\/8\/2025\/06\/Topping-Dosierung-ViscoTec-1.jpg&#8221; alt=&#8221;Dough bars on the conveyor belt approaching the dosing system (Source: ViscoTec)&#8221; title_text=&#8221;Topping-Dosierung-ViscoTec-1&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; sticky_enabled=&#8221;0&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.viscotec.com\/mx\/wp-content\/uploads\/sites\/8\/2025\/06\/Topping-Dosierung-ViscoTec-2.jpg&#8221; alt=&#8221;2-component application with vipro-DUO in the thermal management field&#8221; title_text=&#8221;Topping-Dosierung-ViscoTec-2&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; sticky_enabled=&#8221;0&#8243; max_height=&#8221;281px&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;-29px|auto|-32px|auto||&#8221; custom_padding=&#8221;0px||||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; min_height=&#8221;432.6px&#8221; custom_margin=&#8221;0px||13px|||&#8221; custom_padding=&#8221;28px||3px|||&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<p>In collaboration with the system integrator, the ViscoTec team developed a production line with the following process: Dough bars are transported directly from the mixer to the dosing system via a conveyor belt. An optical sensor detects each individual bar and triggers the dosing process. Valveless dispensers ensure the reliable application of the highly viscous topping. As soon as a bar is positioned under a filling nozzle, the dosing pump starts. The topping is applied. Each pump operates independently, activating as soon as the sensor detects a bar beneath the nozzle.<\/p>\n<p>A key advantage of the endless piston principle is the ability to adjust the dosing quantity in real-time: As long as the sensor detects a bar, the pump continues dosing, allowing for the precise application of topping even on bars of varying lengths within a batch. Once the bar leaves the detection area, the pump stops. An adjustable retraction mechanism prevents stringing, eliminates topping waste, and ensures a uniform bead shape \u2014 even with differently sized bars \u2014 a must for premium products.<\/p>\n<h3 class=\"wp-block-heading has-medium-font-size\" id=\"h-customer-benefits-performance-and-reliability\">Customer Benefits: Performance and Reliability<\/h3>\n<p>Unlike conventional systems, the ViscoTec dosing system does not require a synchronized stop-and-go operation of the conveyor belt. This significantly increases production efficiency and enables smooth, high-speed filling. By combining precise control, flexible dosing volume adjustment, and reliable handling of challenging materials, the company has found a powerful and dependable solution tailored to its specific requirements.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.18.0&#8243; _module_preset=&#8221;default&#8221; min_height=&#8221;53.6px&#8221; custom_padding=&#8221;0px||15px||false|false&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; sticky_enabled=&#8221;0&#8243;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.18.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_button button_url=&#8221;https:\/\/www.viscotec.de\/en\/contact\/&#8221; url_new_window=&#8221;on&#8221; button_text=&#8221;We are looking forward to learn about your project!&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_button=&#8221;on&#8221; button_text_color=&#8221;#FFFFFF&#8221; button_bg_color=&#8221;#009fe3&#8243; button_border_color=&#8221;#009fe3&#8243; button_border_radius=&#8221;28px&#8221; button_use_icon=&#8221;off&#8221; hover_enabled=&#8221;0&#8243; saved_tabs=&#8221;all&#8221; global_colors_info=&#8221;{}&#8221; button_border_color__hover_enabled=&#8221;on|hover&#8221; button_border_color__hover=&#8221;#009fe3&#8243; button_text_color__hover_enabled=&#8221;on|hover&#8221; button_text_color__hover=&#8221;#FFFFFF&#8221; theme_builder_area=&#8221;post_content&#8221; sticky_enabled=&#8221;0&#8243;][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"excerpt":{"rendered":"<p>A Dynamic Production Environment Requires Innovative Dosing Technology Dosing experts have long known: To achieve efficient dosing, rheological influences must be minimized as much as possible. With this goal in mind, the four-person team at ViscoTec tackled a project for an Austrian food company. The company produces fitness bars that are enhanced with a topping [&hellip;]<\/p>\n","protected":false},"author":9,"featured_media":20392,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"1080","footnotes":""},"categories":[20,7],"tags":[],"class_list":["post-20391","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-reports","category-company-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.8 (Yoast SEO v27.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Precise and Flexible Topping: Premium Fitness Bars - ViscoTec Mexico<\/title>\n<meta name=\"description\" content=\"ViscoTec created a five-lane dosing for a customer that produces fitness bars that are enhanced with a topping on the upper surface.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.viscotec.com\/mx\/precise-and-flexible-topping-premium-fitness-bars\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Precise and Flexible Topping: Premium Fitness Bars\" \/>\n<meta property=\"og:description\" content=\"ViscoTec created a five-lane dosing for a customer that produces fitness bars that are enhanced with a topping on the upper surface.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.viscotec.com\/mx\/precise-and-flexible-topping-premium-fitness-bars\/\" \/>\n<meta property=\"og:site_name\" content=\"ViscoTec Mexico\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/de-de.facebook.com\/ViscoTec-Pumpen-u-Dosiertechnik-GmbH-123691100981657\/\" \/>\n<meta property=\"article:published_time\" content=\"2025-06-02T08:35:56+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-06-02T08:39:29+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.viscotec.com\/mx\/wp-content\/uploads\/sites\/8\/2025\/06\/Topping-Dosierung-ViscoTec-1.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"880\" \/>\n\t<meta property=\"og:image:height\" content=\"490\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"mspiethaler\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@viscotec\" \/>\n<meta name=\"twitter:site\" content=\"@viscotec\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"mspiethaler\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/precise-and-flexible-topping-premium-fitness-bars\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/precise-and-flexible-topping-premium-fitness-bars\\\/\"},\"author\":{\"name\":\"mspiethaler\",\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/#\\\/schema\\\/person\\\/876983509c312928d86c4b15f2c9739a\"},\"headline\":\"Precise and Flexible Topping: Premium Fitness Bars\",\"datePublished\":\"2025-06-02T08:35:56+00:00\",\"dateModified\":\"2025-06-02T08:39:29+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/precise-and-flexible-topping-premium-fitness-bars\\\/\"},\"wordCount\":953,\"publisher\":{\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/precise-and-flexible-topping-premium-fitness-bars\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/wp-content\\\/uploads\\\/sites\\\/8\\\/2025\\\/06\\\/Topping-Dosierung-ViscoTec-1.jpg\",\"articleSection\":[\"Application Reports\",\"Company news\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/precise-and-flexible-topping-premium-fitness-bars\\\/\",\"url\":\"https:\\\/\\\/www.viscotec.com\\\/mx\\\/precise-and-flexible-topping-premium-fitness-bars\\\/\",\"name\":\"Precise and Flexible Topping: Premium Fitness Bars - 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